Leveraging AI & IIoT for Autonomous Operational Excellence.
Industry 4.0 Engineering Services
Connect machines, digitize shop-floor workflows, automate quality inspection, and transform industrial data into actionable intelligence.
How We Drive Industrial Excellence
We help manufacturers accelerate digital transformation through intelligent engineering solutions that connect machines, streamline shop-floor operations, and improve production visibility. By combining Industrial IoT (IIoT), workflow automation, and AI-powered analytics, we enable smarter, more efficient manufacturing.
- Connected machines and real-time production monitoring
- Digital SOPs and automated workflow validation
- Predictive maintenance and equipment health monitoring
- AI-powered quality inspection and end-to-end traceability
- Secure enterprise intelligence for faster, informed decisions
Connect machines and sensors through M2M, IIoT gateways, machine-health monitoring, and production signals.
Key Capabilities:
Machine connectivity and production signals
Machine-health monitoring
Brownfield and greenfield automotive component line support
Digitize and validate each station workflow, including SOPs, sequence, operator, part, machine, process, and quality.
Key Capabilities:
Electronic SOPs and checklists
Workflow automation and process validation
Quality compliance and traceability
Provide an on-premise analytics assistant across IT, OT, and quality records.
Key Capabilities:
Enterprise data integration
Secure, on-premise analytics
Access to enterprise information through natural-language questions
Enable RFID/barcode visibility for tools, bins, components, work-in-progress (WIP), and finished goods (FG).
Key Capabilities:
Tool and component tracking
WIP and finished-goods visibility
Asset movement traceability
Connected Machines & Intelligent Monitoring
Connect lathe, CNC/CNS machines, motors, and support equipment into a reliable operational data layer. Integrate machine signals and sensor data to monitor equipment performance, identify abnormalities, and enable predictive maintenance.
Machine Connectivity & Monitoring
Machine Connectivity – Connect CNC/lathe machine signals via PLC, OPC UA, or digital I/O.
Condition Monitoring – Monitor vibration, temperature, current, and energy across motors, spindles, pumps, and compressors.
Production Intelligence – Track machine status, cycle time, utilization, alarms, and stoppage reasons.
Predictive Maintenance – Generate alerts for downtime, abnormal energy draw, and predictive maintenance triggers.
CogniLine – Workflow Automation
Digitize and validate each station workflow, including SOPs, sequence, operator, part, machine, process, and quality. CogniLine supports real-time process validation, reporting, and quality compliance across manufacturing operations.
Core Capabilities:
Electronic SOPs & Checklists – Provide digital work instructions and poka-yoke rules at the point of work.
Workflow Configuration – Configure workflows by part number, route, operation, and station.
Process Integration – Integrate PLCs, scanners, printers, torque tools, test rigs, and HMIs.
Traceability & Quality Compliance – Capture mandatory quality parameters and support digital handovers across inspection, rework, work-in-progress, and finished goods.
Creating Success
Key System Advantages
Connected Machine Integration
Connect CNC and lathe machines, sensors, and IIoT gateways to capture machine-health data, production signals, and operational events across manufacturing lines.
Intelligent Workflow Automation
Digitize station workflows with electronic SOPs, checklists, process validation, and automated workflow rules to support consistent operations and quality compliance.
Traceability & Quality Control
Track tools, bins, components, work-in-progress, and finished goods using RFID/barcodes. Link vision inspection results to part or lot IDs for traceability and quality records.
Secure Enterprise Intelligence
Access enterprise data across ERP, CRM, HR, finance, production, and supply chain through Sentinel Private AI, with on-premise operation, permission-based access, and faster reporting.
Smart Manufacturing. Measurable Impact.
Connecting machines, automating workflows, and enabling intelligent manufacturing operations.
10%+
Potential OEE uplift
15%+
Potential downtime reduction
100%
Quality inspection coverage target
4
Integrated Industry 4.0 solutions
FAQ
Frequently Asked Questions
Discover how our Industry 4.0 solutions support smarter manufacturing operations.
Can Flixir's Industry 4.0 solutions integrate with existing machines?
Yes. Our solutions are designed for brownfield and greenfield automotive component lines. Machine connectivity includes CNC and lathe signals, PLC, OPC UA, digital I/O, sensors, and IIoT gateways.
What is CogniLine, and how does it automate manufacturing workflows?
CogniLine digitizes and validates station workflows, including SOPs, operation sequences, operators, parts, machines, processes, and quality. It supports electronic SOPs, checklists, process validation, reporting, and quality compliance.
How does Flixir support machine monitoring and predictive maintenance?
Machine monitoring captures operating states, cycle times, utilization, alarms, and stoppage reasons. Condition monitoring tracks vibration, temperature, current, and energy anomalies to support alerts and predictive maintenance triggers.
How does Flixir improve quality inspection and traceability?
Vision-based inspection can check surface defects, feature presence, dimensional proxies, and component markings. Inspection results can be linked to part or lot IDs, with failed parts placed on hold for rework or disposition.
What is Sentinel Private AI?
Sentinel is an on-premise analytics assistant that works with enterprise data from systems such as ERP, CRM, HR, finance, production, and supply chain. It supports natural-language business queries, reporting, dashboards, and permission-based information access.
Can Flixir provide visibility across tools, components, and production inventory?
Yes. The Asset Monitoring solution uses RFID and barcode technology to provide visibility for tools, bins, components, work-in-progress (WIP), and finished goods (FG).
